About the company

Alfaflame bioheating solutions

Alfaflame Oy designs and manufactures bio-heat containers, separate biomass furnaces, biomass burners and storage systems for every climate. Turnkey delivery also includes control automation. AlfaFlame Oy is a Finnish family company that was founded in the beginning of 2013. The company shareholders have years of experience on grain dryer and furnace design as well as sales of agricultural machinery. Bio-heat is also used as the primary method of drying grain on the farm owned and operated by our shareholders. The company is located in Southern Finland in the Salo region. Designing and manufacturing our own products gives us a competitive edge over other companies in the industry. We produce burners, air furnaces, storage systems, flue gas extractors and control automation by ourselves. By designing our own products, we can make sure that all our devices are compatible and functional with each other. When you purchase machinery from different manufacturers, compatibility is not your only issue: you will also be juggling different instruction manuals, warranties and interface functionalities. Buying straight from the manufacturer also means lower prices for you. We personally install the products and train you to use them. References available upon request!

Products

AlfaFlame biomass boiler 800kW or 2x800kW
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AlfaFlame biomass boiler 800kW or 2x800kW

AlfaFlame 800 kW or 2x800 kW biomass furnace has been designed for grain dryers, industrial halls, greenhouses and other areas requiring ample heat and dry air. We deliver overpressure furnaces. Possibility to build a two-boiler system that allows you to use the boilers together or separately. See the technical drawing (PDF) above.

Technical details:

  • Air-cooled and equipped with a movable grate, burner head with a rated current of 640 kW (more powerful with high-quality fuel)                                                                                
  • 2X7,5 kW radial fan (volume of air stream depends on temperature and total backpressure)
  • primary and secondary air fans equipped with frequency converters; geared motor to move the grate
  • 800 kW air-to-air overpressure heat exchanger with flue gas extractor and a flue system. Flue gas extractor has a frequency converter
  • feed screw with a geared motor
  • rotary feeder
  • Salgrom fire suppression system and six other safety systems
  • Programmable logic controlled (PLC) central console with a touchscreen Logical and user-friendly user interface
  • maximum drying air temperature 100 C
  • Rated power can be reached with average-quality wood chips with the moisture content of maximum 30%. If the moisture content of the wood chips is 20-50%, fuel consumption doubles
  • personalised design

Accessories:

  • text messages to your phone
  • UPS power supply in case of a blackout
  • Frequency converter for a 2x7,5 kW fan (contributes to saving energy, maintaining steady burning, drying small grains and heating the hall)
  • ash removal system with primary and secondary screws
  • water tank compatibility in the same system

Fuels:

Designed for wood chips, wooden pellets and waste grain mixed with wood chips

 

 

AlfaFlame bio-heat container M18
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AlfaFlame bio-heat container M18

Second generation AlfaFlame bio-heat container M18, 800 kW,  has been designed for grain dryers, industrial halls, greenhouses and other areas requiring ample heat and dry air. Its demountable platform guarantees ease of moving and commissioning. See the technical drawing (PDF) and the magazine article (Koneviesti 17/2017) above.

Technical details:

  • demountable platform with cable and hook connectors (Take total height into account when moving)
  • air-cooled and equipped with a movable grate, burner head with a rated current of 640 kW (more powerful with high-quality fuel)
  • primary and secondary air fans equipped with frequency converters; geared motor to move the grate
  • air-to-air overpressure heat exchanger with flue gas extractor and a flue system. Flue gas extractor has a frequency converter
  • maximum drying air temperature 100C
  • 2X7,5kW radial fan (volume of air stream depends on temperature and total backpressure)
  • rated power can be reached with average-quality wood chips with the moisture content of maximum 30%. If the moisture content of the wood chips is 20-50%, fuel consumption doubles
  • approx. 18 m3 storage equipped with a four-bladed, gear operated stoker
  • hydraulic storage and boiler room roofs can be opened separately suitable for both right and left handed users
  • storage screw and burner screw operated with geared motors
  • rotary feeder
  • ash removal system with primary and secondary screws
  • Salgrom fire suppression system and six other safety systems
  • programmable logic controlled (PLC) central console with a touchscreen. Logical and user-friendly user interface
  • standard thermostat for heating the hall
  • electrified
  • air pipes, 63A electric cable and control cable from the dryer’s control centre can be installed. the dryer control centre controls drying and cooling phases

Accessories:

  • text messages to your phone
  • frequency converter for a fan (contributes to saving energy, maintaining steady burning, drying small grains and heating the hall)
  • ash removal system under the ash pit (primary and secondary screws, ash container not included)

Fuels:

Designed for wood chips, wooden pellets and waste grain mixed with wood chips

 

 

AlfaFlame storage system
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AlfaFlame storage system

 

  • affordable and reliable
  • includes its own geared motor
  • four-bladed stoker with a gear and gear mount; spring length and number adjustable depending on storage size
  • customisable storage screw
  • wood chip output port can be adjusted to any angle
  • adjustable gear height and angle
  • rotary feeder available
  • personalised design
AlfaFlame flue gas fan
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AlfaFlame flue gas fan

  • power 2,2 kW; 3,000 rpm.

 

 

Advantages

 

THE MOST AFFORDABLE SOLUTION FOR GRAIN DRYING

Burner - specifically designed for air-to-air furnaces Can withstand long-term use in high temperatures for long periods of time.

Heat exchanger - compact-sized air-to-air heat exchanger with a large heat loss area. Efficient design guarantees low heat loss and low flue gas temperatures - significant savings.

Energy efficient - frequency converters in all system fans and extractors

Low energy consumption - short slide screws with optimised gears - low energy requirements

Wide range of usage - possibility to moderate temperature from low temperatures to maximum power depending on your needs. By adjusting the temperature, the furnace system can be used to efficiently dry all types of grains, as well as to heat up industry halls, greenhouses and grow tunnels.

Automatic - easy-to-use control automatic. All information available with one glance - easy to set up and monitor.

Safety systems - seven different safety protocols guarantee safe usage and handling.

EXPERTLY DESIGNED STRUCTURE

Compact structure - burner integrated inside the oven, stoker storage, short fuel slide screws - space-efficient solutions.

Low maintenance costs - automatic ash removal system, and easy-to-clean heat exchangers guarantee minimal maintenance time and cost.

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